3D printing moulds for silicone hands
![](https://raphroberts.com/blog/media/posts/49/IMG_0884.jpg)
This post details the construction of stop motion puppet hands which are cast in silicone from a 3d-printed mould. By 3d printing moulds, I hope to be able to re-print the same "base" hands at different sizes, for the different characters in the film. 3d printing also allows me a greater accuracy than using the traditional clay sculpt-mould-cast workflow. I can use the same 3d mesh and adjust accordingly (such as adding wrinkles for the older characters)
I took a photo of my own hand to use as reference and set it as the background image in blender, then roughed out the shape of the hand as 3d geometry:
![Hand mesh](https://raphroberts.com/blog/media/posts/49/h1.png)
After some further refinements I was left with a low poly model that captured the amount of detail I was looking to achieve. (Using Blender's sculpt mode the details of the hand could be further refined at this point)
![Hand Mesh](https://raphroberts.com/blog/media/posts/49/h4.jpg)
![Virtual mould](https://raphroberts.com/blog/media/posts/49/h7.png)
Then I added two cube meshes to the scene and with heavy use of the Boolean modifier I created a two piece mould with keys for locking the mould halves when casting:
![h8](https://raphroberts.com/blog/media/posts/49/h8.png)
The mould printed really well on my Zortrax 3d printer:
![2 Piece Mould (printed)](https://raphroberts.com/blog/media/posts/49/IMG_0884.jpg)
I cleaned up a few of the print lines by painting acetone directly onto the print in a series of "applications". This involved painting a layer over the print, covering it in a small enclosure until dried, and repeating 3-4 times.
Then I cast the pieces in silicone (Using the process I have described here)
![Silicone and armature in mould](https://raphroberts.com/blog/media/posts/49/IMG_0887.jpg)
In the photo above you can see the wires are not sitting in the middle of each finger. In future casts I plan to put small hard "beads" made of sculpey oven-dry clay on the finger-tips to keep the wire in the middle of the fingers.
I pigmented the 20ml of silicone with 8 drops of Vallejo "earth" colour game air paint.
![IMG_0890](https://raphroberts.com/blog/media/posts/49/IMG_0890-111x300.jpg)
And below are the hands. The casting process leaves visible seam lines where the mould halves join. These can be carefully cleaned up with a Dremel rotary tool (using a "grinding stone" attachment). The hands come out of the mould looking very shiny, and a fine coating of baby powder (talcum powder / corn starch) helps reduce the glossiness.
![Final silicone hands (palms)](https://raphroberts.com/blog/media/posts/49/h2.jpg)
![Final silicone hands (dorsal)](https://raphroberts.com/blog/media/posts/49/h1.jpg)